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Description
To fabricate the frame, a fiberboard core is machined to form a two-piece split jamb and casing assembly (as illustrated in Figure #1). The casing and jamb sections are rabbeted to fit tightly as a tongue and groove joint. The casing is glued and nailed to the jamb to form a single strong unit. The door stop is part of the machined jamb profile (not applied later). The completed jamb components are then each wrapped with a true wood veneer or a polyester laminate.
To complete the assembly of the frame; components are mitered at the corners; drilled for pinning dowels in both the casing and jamb profiles and machined for the insertion of a corner connection screw. This draws the mitered components together (as illustrated in Figure #2). The jamb is machined for hinges and strikes. We have reinforced the 4 ½" hinges used for solid core doors with a (patent pending) hinge backer plate constructed from galvanized steel and pre-punched with self-threading die holes. As a standard, the frame comes with 2 - 2 ½" screws that are screwed through the hinge, the hinge backer plate and into the wall to give strong reinforcing support to the doors.
OUR 90 SERIES FRAMES are fire-rated for 90 minutes for openings up to 4' wide by 9' high. With a pair of doors the frames can span 6' wide by 9' in height.
The construction of the 90 series frames is different from the other frames. The 90-minute frames are made of cold-rolled steel, with a true wood veneer applied to the surface. They accommodate wall thicknesses from 57 mm up to 330 mm and will hold a 500 lb door.
One excellent feature of these frames is that the fire rating does not require a special casing. This permits the installation of an architectural casing of choice on site to compliment other casings used. A standard ½" x 2" casing similar to our 20 and 45-minute frames is supplied unless specified otherwise. |
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